SV1AFN Design Lab

The current PCB version has a new SMA footprint added on the board to allow the user applying an external LO signal if ever needed.
It also has a commercial version of RF inductor for L20 and L22. That made the PCB assembly easier and also it lowered the height of the module because the FT-50-43 toroids are now not necessary.
"Hi - I received the upconverter board and pre-amp in good condition. The upconverter works very well, it is quite impressive how well the receiver works on the HF bands. I have both a Flex SDR-1000 and Flex 5000A, the upconverter does a great job and the on board amplifier is a nice extra. I am using SDR Console V2 and it makes a great visual display for the upconverter. It is surprising how such a physically small board provides very impressive performance. Nice job this board is a real value - Thank you. Mike Drake W2By" -

"I have had two days to evaluate my RTL-SDR and your up-converter. Your up -converter does work well. The most impressive feature of your converter is very low frequency capability. I was able to detect my 14 kHz metal detector radiation when it is transmitting near the antenna. I'm very happy with this up-converter. NI7X"

​Hi Makis, i have bought 2 Up-Converter via Ebay and i must say, you have created an very excellent product. The RX-characteristics are really very good. I have tested much RTL-Sticks with included up-converters, they are not so sensible like an cheap stick with your converter and i have now no more noise from the USB-cable. I have an WebSDR, everyone can receive radio stations over my SDR and there its very important, that the RX is good. Very good work. Thank you!  Stefan Birmelin

Using the HF Up-converter

If the USB plug that provides the module with DC power is missing, (or is plugged-in but jumper JP2 is missing) then your VHF receiver or your USB dongle can be used just as before, as no current is drawing and the relays transfer your antenna to the dongle without losses and there are no other interference signals (like from the LO). When DC power is applied, the converter is activated, the 200 MHZ LO starts and if you tune from 200-255 MHZ you can actually copy DC-55 MHZ with very good results. The 70 KHZ - 55 MHZ LNA is activated by installing jumper JP1. The drawn current is now about 110-130 mA. The LO may not be tuned on 200.00000 exactly. It may be say 1 KHZ more. Most SDR software have provisions for this and you can declare an LO offset so your main receiving frequency be exactly what displayed. The way the frequency mixing is applied, it doesn't invert side-bands  of SSB transmissions (LSB remains LSB and USB remains USB). 

If you will never use the LNA, you can keep current drawing low by cutting the pcb trace under JP3 which powers the LNA. If you will need it again in the future, just add jumper JP3 from the top side of the PCB. I will prepare a good notch filter at 200 MHZ to help users of VLF very soon. Enjoy higher-performance at HF and if you still need better, make a pre-selector or use a high-Q antenna (magnetic loop).

Fig. 6

Frequency spectrum at the output of the converter with one strong (-20 dBm) 55 MHZ signal at the input, and with the 2x Gali-74 pre-amp ON.

The wanted signal is at the right (Marker 3). Now, it shows 20 dB of gain. At the center is the LO leakage (Marker 2) and at the left the image at145 MHZ (Marker 1).

Fig. 5

Frequency spectrum at the output of the converter with one strong (-20 dBm) 55 MHZ signal at the input, and with the pre-amp OFF.

The wanted signal (255 MHZ) is at the right (Marker 3) and has lost  about 10 dB from its power (passive mixer, filters corner, cable). At the center is the LO leakage (Marker 2) and at the left is the image at145 MHZ (Marker 1).

ORDERS For a Ready Built & Tested PCB

The KIT includes a  high-quality ENIG FR4 PCB (63 x 77 mm) that comes with all SMD components pre-soldered. RF capacitors and high-Q inductors are used for all the circuits. The 2 transformers, 3 inductors and 2 SMA connectors are all soldered too. The shipping is with registered mail  (your signature is required on delivery). I usually ship the next day and it takes about a week to 10 days for USA or Australia, less than a week for Europe.​

The 200 MHZ signal for the mixer's LO port is generated in U2, an integrated low-noise high-stability HCMOS clock oscillator. One 5-pole low-pass filter and one 5-pole high-pass filter together with a T-type resistive attenuator are placed along its path. The LO signal leakage at the output connector is -50 dBm and if receiving VLF is of interest, a notch filter should be added in series to reduce it's power.

The mixer's RF port now has many signals,  coming out and in (reflections) of it. They are all the products of the mixing operation, the difference of the LO and IF frequencies, n-th order products, harmonics etc.  including the desired sum, 200-255 MHZ ones.  There is a lot of discussion published about terminating mixer ports and I have chosen to use a diplexer here. This 9-pole diplexer has two branches, one low-pass and one high-pass, centered on 200 MHZ with a Legendre response. The Legendre co-efficients makes a response like between Chebyshev and Butterworth. The high-pass branch passes the desired frequency band of 200-255 MHZ to the output connector with minimal loss while the low-pass branch burns the rest of the products with anything less than 200 MHZ on frequency, on a 50 ohm resistor (R1) so they won't get reflected back to the mixer. By using the diplexer, performance is greatly improved compared to other simpler designs.

The mini-USB socket circuit has a fuse for protection and filtering networks to help greatly reduce or eliminate common-mode noise coming from the computer. Additional noise filtering is used before applying power to the low-noise high-stability 25ppm 200 MHZ crystal oscillator and to the LNA.

The Antenna input SMA connector is directly connected to the receiver output SMA connector using an RF relay's normally-closed contacts and a 50-ohms microstrip transmission line. This allows for minimum loss when the converter is out of circuit. No current is drawn and no harm in terms of losses exists when you need to operate your receiver without the converter. When DC power is applied (or when J1 jumper is placed), the RF relay connects the antenna to an m-derived 55 MHZ low-pass filter. Then, another similar relay is used to switch-in or out the LNA. The LNA is based on two parallel Gali-74+ amplifiers made by Mini-Circuits and offers about 20 dB of gain with 3 dB of Noise Figure.

Then, the HF signals are applied to the IF port of the double-balanced mixer ADE-1ASK. The mixer IF port has chosen instead of the RF port because it's frequency response starts at DC, while the RF port's starts at 2 MHZ. This makes possible to use this up-converter for VLF/LF too. As it can be seen on the schematic, with the LNA switched out, there is a DC path from the antenna connector all the way down to the mixer's IF port. With the LNA switched-in, the lower end of the frequency response gets raised to just under 70 KHZ. This is mostly from the transformers ferrite material used (BN-73-202).

DC-55 MHZ Up-Converter for your VHF receiver or RTL-SDR

If it happens you own an FRG-9600 or similar VHF/UHF multi-mode receiver or a DVB- T dongle  (RTL-SDR)  or anything else capable of receiving at 200-255 MHZ, this project is for you.

Adding this converter between an antenna and your receiver, you are now able to cover 0-55 MHZ, by just tuning your receiver on 200-255 MHZ .

This up-converter module, adds a very low-noise 200 MHZ carrier signal to the incoming 0-55 MHZ signals using a passive double-balanced mixer.  It operates with +5VDC and has a mini-USB socket which when not connected, the converter is switched out and your receiver operates normally as before. By plugging-in the usb plug, it takes power and switches itself in circuit. In addition it features a high-gain Low Noise Amplifier (LNA) for the HF and 6m bands, which is manually switched in or out using a small jumper.